Rack supported mezzanines can be installed above or between pallet racks and are supported by the structural strength of the columns on the floor. This design provides extra storage space above the pallet racking, enhancing usability and efficiency. Rack supported ezzanines can be built up to 5 or 6 levels high, depending on the available vertical space in the facility, allowing for multiple loading and unloading locations to operate simultaneously within the system. Safety features such as handrails, staircases, and gates are integrated into the design to ensure the safety of employees and stored materials. Additionally, fireproof materials allow for air circulation help reduce hazards, and enable fire suppression systems to effectively reach stored items.
This solution is highly cost-effective and does not require additional construction or land due to its modular design. It offers flexibility to meet various needs within your facility, supporting functions such as storage, conveyor support, or office space. This approach allows you to maximize the total cubic measurement of your facility. It is also easy to disassemble and can be reused according to your facility’s needs.
Implementing rack supported mezzanines improves workflow and throughput by providing unobstructed space on the lower level and allowing for flexible utilization of the upper level. Furthermore, these systems facilitate additional vertical storage and enable pickers to work in the same aisle, reducing downtime in the picking process. Rack-supported mezzanines can also be integrated with multiple other systems, such as conveyors, VRCs, and pallet drop areas, to further increase storage.
When considering options for designing and installing rack supported mezzanines, it is important to evaluate certain key factors. The most critical aspect is the structural integrity of the system; ensure that both the racking and mezzanine are built to withstand the expected loads and any equipment that may be mounted on them. The space should also maintain open height zones that effectively accommodate your operational needs. Lastly, it is advisable to choose a modular and extendable mezzanine that can adapt to future business expansions and adjustments.
As a trusted advisor, installer, planner, and maintenance provider, for distribution and storage facilities across the US. Atlantic Installation can assist you from concept to completion every step of the way. Contact us to get started
