Pick Modules integrate static and dynamic racking, shelving, and conveyor systems to optimize order-picking efficiency, and allow seamless transitions between different picking methods. They can reduce the need for excessive equipment, travel time, and lower labor costs. Each pick module can be tailored to the facility layout and business goals, incorporating shelving, pallet racking, and mezzanines. They save space compared to static pallet rack solutions by stacking multiple levels and incorporating mezzanines and work platforms. Pick modules can be designed to support various industries, including eCommerce, pallet or carton fulfillment, and kitting operations.
When configuring a pick module, pallet racking is best as the main storage and structural support. Cross-aisle beams are integrated into the racking to provide support for flooring and fixtures above. The aisles can be narrow for walking or wider to accommodate conveyors and an adjacent working platform. The floor surface can be bar grating, steel plank, plywood, or other sheet materials like resin decks. Multi-level systems include hand railing and stairs.
When designing a pick module to meet your business needs, there are several configurations to consider. One common option is the catwalk mezzanine, which combines a pick module with standard shelving. This configuration is typically used for small orders that consist of just a few parts.
In a full-case picking configuration, employees navigate through the pick module using pallet jacks or carts to pick items directly from full pallets or cases. Broken-case picking, on the other hand, is similar to full-case picking but incorporates elements like carton flow, bins, and shelving. This configuration is particularly beneficial for operations that handle a wide variety of SKUs or experience a high volume of picks. Moreover, mechanized components can enhance any of these configurations. Conveyor systems are the primary automation feature used to streamline the pick module and simplify the order-picking process.
Key Considerations to remember:
Benefits:
- Improved space utilization
- Reduced travel time and labor costs
- Increased pick rates and order fulfillment efficiency
- Versatility in accommodating various product types and storage needs
Pick Module Configurations:
- Simple pick tunnels to complex multi-level operations
- Integration with mezzanines and work platforms for additional storage and picking capacity
- Combination of storage systems, including pallet flow, carton flow, and shelving
Design:
- Define picking priorities and desired flow to optimize pick module design
- Incorporate automation, such as conveyor systems
- Ensure seamless integration with existing warehouse infrastructure and processes
By understanding these key features, benefits, and design considerations, you can effectively implement a pick module material handling system that meets your warehouse’s specific needs and improves overall order fulfillment efficiency.
Atlantic Installation specializes in providing comprehensive design and installation services for distribution facilities, with a focus on automated or manual systems for order processing, picking, packing, and shipping. We can help upgrade safety protocols for your facility and streamline automation with conveyance of any size. Additionally, we can assist with implementing robust inventory management systems and flexible order processing to meet changing customer demands. Contact us to design a solution for you.
