Pushback rack is a high-density storage system that allows pallets to be stored on both sides of an aisle, offering greater storage density compared to traditional racking systems. This type of system supports both LIFO (last in, first out) and FIFO (first in, first out) inventory management methods. Pushback racks provide enhanced selectivity, as each lane can be accessed from the aisle without disrupting the lanes above or below, improving stock rotation and space allocation. Additionally, pushback racking reduces the need for forklift aisles and limits forklift traffic, increasing productivity and speed. These systems are safe, as forklift operators do not need to enter the racking to deposit or pick up storage units, reducing the potential for damage
Pushback racking systems can be designed using either carts or rollers. In the cart system, each pallet is placed on a shuttle that moves along rails. The roller system utilizes beds fixed to the structure at a slight incline. Both systems are efficient for storing and managing inventory in any facility.
Pushback racks come in various types, each designed to meet specific storage and operational needs. The main types of pushback rack systems are as follows:
Cart-Type
- Utilizes carts on inclined rails
- Provides high-density storage and good selectivity. Simple installation and maintenance
- Suitable for a high-volume, high-turnover operation
Roller-Type
- Rollers are fixed to the structure with a slight incline
- Offers smooth and consistent pallet movement. Can handle heavier loads and longer lanes
- Ideal for heavy-duty applications and longer lanes of storage
Single-Sided
- Pallets are loaded and retrieved from one side of the racking
- Follows LIFO (Last In, First Out). Each lane is accessed independently
- Suitable for smaller facilities or operations with limited aisle space
Double-Sided
- Pallets can be loaded and retrieved from both sides of the rack, Each operates independently or together
- Increases storage capacity and selectivity. Reduces travel time for forklifts
- Ideal for larger operations with high-density storage requirements
Single-Deep
- Each pallet is directly accessible, stored one deep. Follows FIFO (First In, First Out)
- Provides better inventory control and selectivity. Suitable for perishable goods
- Good for operations that require frequent rotation of inventory
Multi-Deep
- Pallets are stored two or more deep
- Follows LIFO. Pallets are loaded and retrieved in sequence
- Maximizes storage density. Reduces the number of aisles
- Ideal for high-volume, high-turnover operations with a large number of SKUs
Automated
- Incorporates automated systems for loading and retrieving
- Uses automated shuttles or robots to move inventory
- Increases efficiency and reduces labor costs. Provides precise inventory management
- Suitable for large-scale operations with a high degree of automation
Hybrid
- Combines elements of pushback and other storage systems
- Offers a mix of storage density and selectivity. Can be configured to meet specific operational needs
- Provides flexibility and customization
- Ideal for operations with diverse storage requirements
Atlantic Installation specializes in providing comprehensive design and installation services, with a focus on automated or manual systems to streamline your, picking, packing, and shipping. We can help upgrade your safety protocols, additionally, we can assist with implementing robust inventory management systems and flexible order processing to meet changing customer demands. Contact us to design a solution for you.
